Nail 2 pieces of mdf together so both molds will be exactly the same.
Making curved mdf doors.
Mdf doors are built of a medium density fiberboard which is a processed wood product and are usually applied in paint grade applications.
Make sure the nails stick out a little so you can easily remove them later on.
I have tried making a press and gluing together sheets of 3mm mdf using a polyurethene fast set glue and have found the finished door thicker in some places than others due to foaming effect of the glue.
Making curved doors kerfkore flexible panels handle curves with ease.
The process saint georges doors ultimately.
They may be built as a full door or in concert with wood.
Initially the company tried making curved doors by using a steam bending process but found the results were not accurate and spring back was common.
To make curved doors start by making two identical molds out of 18 mm medium density fiberboard mdf.
For this part we forgot to take pictures but the process is fairly simple.
My helper spurred that on feeding me.
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I am a kitchen fitter and i need to make curved doors from mdf.
The task can be made much easier by using a flexible panel product called kerfkore see photo right top.
Curved doors and panels add elegance to any project especially kitchen cabinets.
In this video i show how i make mdf doors using another floating router.